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Aircooled VW blogs, builds and banter. Since lunchtime 2009

DIY Pre-A Handbrake - Part 2

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In this episode I assemble the parts and drink some coffee.

Well, that's more-or-less what happened...

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My DIY Pre-A handbrake

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Got the handbrake parts back from the water jet cutters today. They need a bit of revision but look like they will work (always a win for a prototype). 

First blush, material is too thick, also main body is a bit too substantial (may change this to aluminium). The entire assembly looks a bit cumbersome, but then the originals are a bit like that too. The trigger was actually supposed to be thinner gauge than the rest of the parts as it needs to be pressed into shape., unfortunately it's not going to be easy to bend into shape without a bit of heat. (oops) I stuffed up and forgot to spec that on the drawing. (D'oh!). 

Of course these things rarely work out perfect first go around so no real biggie. I think that it will work fine as it is, but is probably just a bit TOO big. Really need to get it made up and on the car to check that the functionality is going to work out okay, but from what I've seen so far, I'm not expecting any major issues.


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Umbrella Handbrake

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One thing that I dislike about the VW based speedster kits is that they all have the handbrake in-between the seats, rather than under the dashboard like the originals, which is an obvious giveaway on its provenance. So this has always been on my list of things to change with my kit. Of course it will only fool the casual observer but it's these small details that set some projects aside from others.

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