VW Blog

Aircooled VW blogs, builds and banter. Since lunchtime 2009

Slow Progress

Wow Looking at the date below, it's been some time since I've been to this page. So I guess in two years a lot must have been done (yeah right). I've managed to source some more bits, these include a NOS type 4 engine case, a Porsche 915 gearbox (from an '83 911 SC), a tacho, an IRS rear end and some other bits and bobs. The remainder of the chroming has been taken to the chromer's, all that remains is some catches and other bits that are to be zinc plated. I've started to strip out the remainder of the shell in readiness for it's trip to the painters (I've decided to entrust this to the professionals, plus I never seem to get the time). The boys from Paintbox have been round and had a look, and say that the roof shouldn't be a problem (they're experts at roof chops on bugs) so I need to get it ready for when they can fit it in, which should hopefully be sometime late August. This involves removing everything that's left on the car, and doing a bit of tinwork (I have to fabricate some engine mounting points, as the original top style mount will have to be removed, and a bus style (or later type 3 style) cross-member needs to be fabricated. to do this successfully the engine and gearbox needs to be trial fitted, (this will also allow me to weld the mounts for the Porsche gearbox cross-member as well).

The gearbox needs an overhaul as the synchro-mesh on first gear is shot, I have the parts to do both first and second synchro's and have been informed that it's a relatively easy job. This however is not the first job on the list, that job is to clear out the garage, which has been neglected for quite some time, as I need to create enough space to work on the Ghia (plus Karens Ghia is due back from the painters soon). So come tomorrow that's what I'll be doing.

Next on the agenda is to remove the old swing axle suspension and replace it with the IRS unit. At the moment I'm looking for a 944 rear end so that I can transfer the aluminum trailing arms and hubs / disc brakes onto the IRS unit. This is practically a straight swap - evidently even the torsion bars can be used.

Then the front suspension will get overhauled, again 944 / 968 hubs and brakes are going to be fitted, the best option is to go for the later units as they utilize a four pot caliper and larger discs, but this limits you to fitting 16" or larger wheels, and all of the best Porsche wheels are 15".

Wolfsburg Trip

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