So my plan for this car is to utilise the 915 gearbox that I already have. I bought the box some 20 odd years ago to put in my Karmann Ghia along with the big Type 4 engine that's also getting fitted, but a change in direction has meant that it's been sitting around collecting dust waiting for an appropriate project to put it in.
Took a few days off in the week to get some more stuff done on the lowlight. My target for this week was to get the brakes finished off, get the gearbox in and paint the front doors. As I had already done most of the brakes there was only the front nearside left to do and change out the rear flexi hoses and shocks.When I removed the front nearside drum I was met by a bit of a surprise, the brakes were missing. There had been a Burnley.
If you read my last post - 'Hydraulic clutch slave' which was about fitting a hydraulic clutch to a Porsche 915 gearbox you might have thought that it was a good solution to an otherwise difficult issue to solve. Well that is what I thought until I tried to fit everything together. What I actually found was that the slave cylinder that I used was too long and meant that it fouled on the clutch assembly when the engine was installed in the gearbox. With limited time to buy and fit another shorter unit I decided to look at converting the old pull style 915 clutch release to a traditional push style.
Fitted the 915 box in today, it sits pretty good. Had to cut out old front gearbox mount to get enough clearance. Still got to make up mountings but will fab some custom ones to fit. I've also cut the pan for the shift linkage, everything seems to line up better than expected. It is a bit of a tight squeeze in between the frame horns, but it all fits. There is only one place that really needs a bit of clearancing as it is a little close to the case, but not really a massive issue as the box shouldn't be moving around too much. I am very tempted to hard mount the engine and box in, as this will certainly be easier, but not 100% at the moment.